The overall battery voltage should be approximately 25.2 V DC. Discurrent or Case Drain Check: Check for discurrent or case drains using a multimeter with a 35mA setting. The reading should be less than 20 mA. Battery Load Test: Perform a load test by providing a 200A load for 10-15 seconds. The voltage per battery should not fall below 9.6 V DC.
Poor battery quality can lead to major safety and reliability issues in the field in applications including consumer electronics [1, 2], electric vehicles [3, 4], aviation , and more. However, detecting latent cell defects —which are responsible for these battery quality issues—during production is notoriously challenging.
Record the battery’s model. Voltage: Take note of the battery’s voltage rating. Ah/CCA: Display the battery’s capacity in ampere-hours (Ah) or cold-cranking amps (CCA). Unit Number: Write down the machine unit number in which the battery is placed. Note the machine’s model.
Regular battery inspections assist to ensure optimal performance & safety. Following this checklist makes sure that all important components are evaluated and any necessary steps are performed to keep the system operational. This detailed Battery Inspection Checklist ensures battery performance and safety.
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